22
 min read

Using Video and AR/VR to Train Frontline Workers on the Job

Transform frontline training with engaging video, AR, and VR solutions for faster, safer, and more effective learning experiences.
Using Video and AR/VR to Train Frontline Workers on the Job
Published on
November 25, 2025
Category
Frontline Workforce

Transforming On-the-Job Training for Frontline Workers

Frontline employees – from retail associates and factory floor operators to field service technicians and healthcare staff – are the backbone of many businesses. However, training these workers effectively poses unique challenges. They often can’t spend hours in a classroom or at a computer, and traditional training methods (lengthy manuals, lectures, or off-site workshops) may not stick when it comes to hands-on jobs. The good news is that new digital tools are transforming on-the-job training. In particular, video-based learning and immersive technologies like Augmented Reality (AR) and Virtual Reality (VR) are offering innovative ways to upskill frontline teams right in the flow of their daily work. These technologies promise to make training more engaging, accessible, and effective – helping organizations ensure their frontline workforce is knowledgeable, safe, and empowered to excel.

In this article, we’ll explore how video and AR/VR can be leveraged for frontline worker training. We’ll look at why these approaches are gaining traction, how they work, real-world examples of companies using them, benefits they provide, as well as practical considerations for implementing such solutions. By the end, you’ll have a clear understanding of how video and AR/VR are reimagining frontline training and whether these tools could be a fit for your organization’s learning strategy.

Understanding Frontline Training Challenges

Training frontline workers has always required a different approach than training office-based employees. Frontline roles are typically hands-on, fast-paced, and often geographically dispersed. In fact, about 80% of the global workforce is considered “deskless” – they don’t work behind a desk and may not have constant access to computers or traditional e-learning platforms. This means delivering training to these employees must be convenient and readily accessible on the job (often via mobile devices or other on-site tools).

There are several key challenges in frontline training: time constraints, scalability, and engagement. Frontline staff usually cannot be pulled off the floor for long training sessions without disrupting operations. High turnover in roles like retail or hospitality also means new employees need to get up to speed very quickly. Moreover, conventional training methods (like thick binders of procedures or one-off classroom sessions) often fail to hold frontline workers’ attention or translate into lasting skills. These employees learn best by doing, so they need training that is relevant, interactive, and immediately applicable to their day-to-day tasks.

Safety and consistency are additional concerns. In industries such as manufacturing, construction, or healthcare, improper training can lead to accidents or critical errors. Yet practicing certain scenarios in real life (for example, handling an emergency shutdown of a machine or dealing with an irate customer) can be impractical or risky. The challenge is how to provide realistic practice and guidance in a safe, cost-effective way. Until recently, companies had limited options: rely on senior workers to shadow new hires, use role-playing or simulations when possible, or simply throw employees into the job and let them learn through experience. These approaches can be hit-or-miss, and they don’t always ensure a consistent skill level across the workforce.

Given these challenges, organizations are increasingly looking toward digital training solutions that can reach frontline teams anywhere and provide learning in short, engaging bursts. Video and AR/VR technologies have emerged as powerful tools to meet this need. In the following sections, we’ll see how each of these tools addresses the pain points of frontline training.

Video-Based Training for Frontline Workers

Video has become a cornerstone of modern employee training, and for good reason. It’s an accessible, versatile medium that is especially well-suited for frontline staff. With the majority of adults now carrying smartphones or tablets, short training videos can be delivered directly to employees on the shop floor, in the field, or wherever they work. This on-demand availability means a worker can watch a quick how-to video during a break or right before performing a new task, reinforcing learning at the moment of need.

One of the big advantages of video-based training is that it conveys information visually and audibly, which helps in demonstrating procedures or behaviors. For example, a maintenance technician can watch a step-by-step video on how to calibrate a machine, seeing the exact parts and tools involved. A retail associate can view a role-play video showing the proper way to handle a customer return. These scenarios are far more vivid and memorable than reading about the same procedures in a manual. In fact, surveys indicate that a large majority of employees prefer video learning over text-based materials – it’s simply more engaging and easier to follow.

Video training also supports microlearning, an approach that delivers content in bite-sized segments. Frontline workers often benefit from training broken into 3-5 minute videos focusing on a single topic or skill. This fits their flow of work and shorter attention spans. For instance, a food service worker might watch a 4-minute video on the proper sanitization steps for a station, or a warehouse employee might view a quick clip on safe lifting techniques at the start of a shift. These microlearning videos can be revisited anytime as refreshers, which helps combat the “forgetting curve” and reinforces retention.

Another strength of video is its scalability and consistency. Once you produce a good training video, it can be distributed to thousands of employees with the click of a button – ensuring everyone receives the same core instruction. This is critical for large organizations with distributed teams. Many companies have built extensive video learning libraries for their frontline roles, covering everything from onboarding lessons to product knowledge updates and safety drills. The rise of platforms and enterprise video libraries has made it easier to manage and track video training consumption, even among deskless staff.

It’s worth noting that the use of video in corporate training is now mainstream. Recent industry data shows that a huge percentage of organizations (including over 80% of large enterprises) utilize video-based content as part of their training mix. Employees themselves are watching instructional videos regularly – some studies found that three in four workers watch at least one training or how-to video every week, whether on internal platforms or public sites. This trend underlines how comfortable people have become with learning through video.

Of course, video training isn’t without challenges. Simply giving an employee a video to watch doesn’t guarantee they will absorb or apply the knowledge. If a video is too long, dull, or not directly relevant, frontline workers might tune out or multitask (for example, playing a training video in the background while doing something else). To make video training effective, organizations need to produce high-quality, engaging content: think dynamic visuals, clear demonstrations, and maybe interactive elements or quizzes if the platform allows. It’s also important to ensure videos are accessible (e.g. with captions for different languages or noisy environments) and optimized for mobile viewing.

Overall, video is a powerful tool to teach standard operating procedures, customer service skills, and product knowledge in a way that’s flexible for the learner. But for scenarios that require deeper immersion or hands-on practice, organizations are going a step further – into the realms of augmented and virtual reality.

Immersive Training with Augmented and Virtual Reality

Imagine a trainee factory worker being able to practice operating a complex piece of machinery in a virtual environment before ever touching the real equipment. Or picture a new store associate wearing smart glasses that overlay step-by-step instructions as they assemble a product display in real life. These scenarios are possible today thanks to Augmented Reality (AR) and Virtual Reality (VR), which are redefining what “learning by doing” can look like.

Augmented Reality adds a digital layer to the physical world. It typically works via a mobile device or AR glasses: the employee looks at a real-world object through the camera or lenses, and the AR system overlays relevant information or graphics on that object in real time. In training, this means a technician could point a tablet at a piece of equipment and see animated instructions or labels appear exactly where each part is, guiding them through a maintenance procedure. AR turns manuals into interactive, on-the-job guidance. For frontline workers, this can drastically reduce the need to flip through paper guides or stop and consult a computer – the knowledge is right in front of their eyes as they work. AR can also project life-size 3D models or hazards into the environment for practice. For example, an assembly line worker could use AR glasses during training to see a virtual marker highlighting where the next component should be installed, ensuring accuracy and reducing mistakes.

Virtual Reality, on the other hand, creates a fully immersive simulation. Wearing a VR headset, an employee can be transported into virtually any scenario – a bustling store on Black Friday, a construction site, a patient care situation, you name it. In that virtual world, they can practice their responses and skills as if it were real, but without real-world consequences. VR is incredibly useful for training on scenarios that are rare, hazardous, or difficult to replicate on-site. A new forklift operator can learn how to maneuver and stack pallets in VR before operating an actual forklift, preventing accidents. Retail staff can rehearse de-escalating an angry customer in a virtual store, or hospital workers can simulate a medical emergency response – all in a safe environment where mistakes become learning opportunities. This immersive practice builds muscle memory and confidence. Notably, VR training provides something traditional training cannot: repetition of high-stakes scenarios on demand. Trainees can repeat an exercise multiple times until they get it right, which is often impractical in real life.

Both AR and VR offer significant learning benefits supported by research. Immersive experiences command high levels of attention and engagement – when you’re in a VR simulation or using AR interactively, it’s hard to zone out. This leads to better knowledge retention. Studies have found that retention rates from VR simulations can be dramatically higher than from reading or even video. (For instance, some research suggests that learners remember much more of what they do in VR compared to what they see in a video or hear in a lecture.) AR and VR also tap into experiential learning – “learn by doing” – which is known to be one of the most effective ways to master practical skills. By engaging multiple senses and emotions, these technologies help imprint lessons in a trainee’s memory.

From a business perspective, one of the most celebrated advantages of AR/VR training is improved training efficiency and outcomes. Companies that have implemented VR training have reported that employees can often be trained faster and with fewer resources. For example, because VR can compress time and allow instant resets of a scenario, what might take days of real-world training can potentially be done in hours in VR. Early adopters have also noted gains in employee performance post-training – things like higher test scores, better on-the-job execution, and even increased safety compliance. AR, for its part, can reduce errors by providing real-time guidance. An augmented reality system might catch if a step is missed or a component is placed incorrectly and prompt the user, preventing a costly mistake during training (or even after, when they’re working solo).

It’s worth acknowledging that while interest in AR/VR training is surging, these tools are still in the early adoption phase for many organizations. A few years ago, only a small percentage of companies had tried VR or AR in their learning programs, but that number is growing steadily. Large enterprises, in particular, have been leading the way – they have the budgets and scale to experiment with immersive learning. Now, as the hardware becomes more affordable (prices of VR headsets have dropped significantly) and as successful case studies accumulate, even mid-size and smaller businesses are exploring AR/VR for training specific workforce needs. In the next section, we’ll highlight some real-world examples that show how organizations across different industries are using these technologies to upskill their frontline workers.

Real-World Examples of Innovative Training

Nothing illustrates the impact of video and AR/VR training better than real examples. Here are a few case studies from various industries, demonstrating how companies are leveraging these tools to train their frontline teams:

  • Retail (Walmart): One of the most famous examples is Walmart’s nationwide rollout of VR training. Walmart introduced VR simulations to prepare store associates for challenging scenarios like Black Friday crowds and new in-store technology rollouts. The company deployed over 17,000 VR headsets to its stores, enabling over a million employees to practice situations in a virtual store environment. The results were striking – in one instance, a VR module for learning a new pickup tower system (an in-store automated kiosk) cut the training time from about 8 hours of traditional instruction down to just 15 minutes in VR. Employees who trained in VR not only learned faster, but also scored higher on post-training assessments and reported feeling more confident handling the real situation. This initiative has helped Walmart improve customer service and safety by ensuring associates experience rare events (like Black Friday rushes or emergency scenarios) in a virtual setting before they encounter them in reality.
  • Manufacturing (Lockheed Martin): In aerospace manufacturing, precision and adherence to procedure are critical. Lockheed Martin has used AR to train technicians building spacecraft components. Technicians wear augmented reality glasses that overlay animated work instructions onto the actual parts they are assembling – effectively giving them a live, guided tutorial as they work. This approach has dramatically reduced training time and errors. In fact, Lockheed reported that using AR for certain complex assembly training reduced the time needed by roughly 85% compared to traditional training methods. The AR system ensures that each step is done correctly by highlighting parts and showing technicians exactly where and how to perform the task, eliminating confusion from interpreting paper manuals. The end result is a workforce that can attain proficiency much faster and with greater accuracy, which is extremely valuable in high-stakes manufacturing environments.
  • Transportation & Logistics (UPS): Package delivery company UPS has turned to VR to improve the training of its delivery truck drivers. New drivers go through VR simulations that mimic city driving conditions – they must spot and react to virtual hazards like pedestrians or oncoming vehicles in a safe classroom setting. This has proven to be an effective way to teach defensive driving and hazard awareness without putting trainees behind a real wheel until they’re ready. By practicing in VR first, drivers build the skills and reflexes needed for the road. UPS instructors have noted that trainees who complete the VR exercises perform better when they later drive actual delivery routes. It’s a compelling example of how VR can augment safety training in industries where learning by doing in real life could be dangerous or costly.
  • Healthcare (various hospitals): In the medical field, both AR and VR are helping train frontline healthcare workers. Some hospitals use VR simulations to train nurses and doctors in emergency response and surgical procedures. For instance, a VR scenario might replicate a patient going into cardiac arrest in the ER, requiring the team to practice the correct sequence of actions to save the patient – all in virtual form. This kind of rehearsal builds teamwork and preparedness for real emergencies. Meanwhile, Augmented Reality is being used for on-the-job support: a surgeon wearing an AR headset can see a patient’s imaging scans superimposed on their field of view during a procedure, acting as a visual guide. In training contexts, AR can project anatomy or step-by-step checklists onto mannequins or live patients to guide medical trainees. The use of these technologies has been linked to improved procedural accuracy and confidence among medical staff. Trainees can make mistakes in simulation without harming anyone, learn from those mistakes, and repeat the procedure until they get it right.

These examples barely scratch the surface – many other industries are seeing similar successes. From utilities companies using AR for field repairs (letting a remote expert virtually annotate what a lineman in the field sees), to hospitality businesses using 360° video to train staff on guest interactions, the applications are vast. The common theme in these success stories is that video and AR/VR make training more realistic, engaging, and scalable. Employees are better prepared for their jobs, and organizations benefit through higher productivity, better safety records, and lower training costs in the long run.

Considerations for Implementing Video and AR/VR Training

For HR and learning leaders looking to adopt video or AR/VR tools for frontline training, it’s important to approach implementation thoughtfully. While the benefits are compelling, there are practical factors and potential challenges to consider:

  • Content Development: High-quality content is key to success with these technologies. Filming effective training videos or developing AR/VR simulations requires an upfront investment of time and resources. Organizations may need to partner with e-learning content creators, AR/VR developers, or use in-house teams to produce the materials. Start by identifying training areas where these tools will have the most impact (for example, complex procedures, safety drills, or customer service scenarios) and pilot a small project. For video, this might mean producing a series of short tutorials for a specific task. For VR, it could be developing a single simulation module for a high-value scenario. Ensure that the content is accurate, engaging, and aligned with your actual work conditions. One advantage is that once the content is created, it can often be reused and updated as needed (VR scenarios can have their parameters tweaked, AR overlays can be modified, and videos can be re-shot or edited for updates).
  • Cost and Equipment: Budget for the necessary technology. Filming gear or software for video editing is relatively affordable now, and many companies already have some video capability (even a modern smartphone can record decent training videos in a pinch). AR and VR require hardware for the trainees – whether that’s AR-capable devices (tablets or smart glasses) or VR headsets. The cost of VR headsets has come down considerably in recent years, but outfitting an entire workforce with them can still be significant. Some companies start with a small number of shared devices (for example, one VR headset per location or per team that employees can take turns using). You’ll also need to consider if you have the computing power and IT infrastructure to support these tools (like ensuring you can distribute VR applications or that your worksites have Wi-Fi/bandwidth for streaming training videos or AR content). The good news is that many off-the-shelf solutions exist, and prices continue to drop as the tech matures.
  • Training the Trainers and Users: Introducing AR/VR will involve change management. Both trainers and employees will need orientation on how to use the new tools. It’s wise to involve some of your frontline staff early in the process – perhaps in testing the VR training or providing feedback on video content – so you can iron out usability issues. Some workers, especially those less familiar with advanced tech, may be hesitant or unsure about using VR headsets or AR apps. Providing a brief introduction session and having champions or coaches available can ease this transition. In practice, many employees find these tools intuitive and even fun to use once they try them, but support and clear communication are crucial during rollout.
  • Work Environment and Logistics: Consider when and where frontline employees will engage in training. One advantage of video and mobile-delivered content is that workers can consume it during natural downtimes (like a lull in customers or between service calls). Make sure there is a convenient way for them to access the videos – whether through a learning app, an intranet, or even a simple QR code that leads to the content. For VR training, you might need to set up a small dedicated space where employees can safely use the headset without bumping into things, especially if the VR experience involves movement. Schedule training sessions so that they don’t interfere with peak operational hours. These logistical considerations ensure that training with new tech complements the work instead of disrupting it.
  • Integration with Existing Training: Video and AR/VR should be seen as additions to your training toolbox, not necessarily replacements for all traditional training. In many cases, a blended approach works best. For example, an employee might first watch an instructional video, then do a related exercise in VR to practice skills, and finally have a brief in-person debrief with a supervisor to answer questions. Consider how these new modalities will integrate with your current learning management systems (LMS) or training curriculum. It’s also important to set metrics to measure effectiveness – for instance, track whether incidents decrease after a safety VR training, or if customer feedback scores improve following a new video-based customer service training. Collecting data will help you refine the content and also make the case for ROI to stakeholders by showing concrete improvements.
  • Potential Challenges: Be aware of a few challenges specific to AR/VR. Some users may experience slight discomfort or motion sickness in VR; choosing high-quality headsets and keeping VR sessions fairly short (e.g. 15-20 minutes at a time) can mitigate this. AR applications need to have reliable tracking to align graphics with real-world objects, so testing in the actual work environment is important (different lighting or noise conditions can affect performance). Additionally, security and privacy should be considered – for example, if AR glasses have cameras, ensure using them on the workfloor aligns with any privacy policies or regulations. On the whole, these challenges are manageable, but they do require planning and testing.

Implementing video and AR/VR training is a significant step, but many organizations find that starting small and learning as they go is a fruitful strategy. Pilot programs can demonstrate quick wins and get employee buy-in. It’s also helpful to share success stories internally – when workers enjoy a new VR training and report that they learned a lot from it, publicize that. This helps build enthusiasm for further adoption. Remember that adopting innovative training methods is as much about culture as technology; fostering a culture that values continuous learning and is open to new tools will make the implementation much smoother.

Final Thoughts: Embracing the Future of Frontline Training

In an era where businesses must be agile and employees need to constantly adapt, leveraging video and AR/VR for frontline training isn’t just a gimmick – it’s fast becoming a best practice. These technologies allow organizations to train smarter: delivering knowledge when and where it’s needed, immersing employees in practical learning experiences, and ultimately building a more competent and confident frontline workforce. From an employee’s perspective, modern training tools can make learning a more engaging and empowering experience. Instead of passively reading a manual, they get to watch, try, and do – which can be far more motivating and enjoyable. A well-trained frontline worker is not only safer and more productive but also likely to feel more valued and invested in their own growth.

It’s also clear that as AR and VR continue to evolve (with devices becoming lighter, more affordable, and content becoming richer), their role in training will expand. We may soon see simulations and real-time guidance becoming a standard part of every frontline role’s onboarding and ongoing training. Early adopters have shown that the payoff can be substantial: faster training cycles, better knowledge retention, higher performance, and in some cases significant cost savings by reducing travel or mistakes. Those “science fiction” scenarios of virtual training rooms and augmented instructions are no longer science fiction – they are happening now, and they are delivering results.

For HR professionals and business leaders, the key takeaway is that a balanced, innovative approach to training is a strategic investment. It’s about mixing the proven effectiveness of video learning (for accessible, on-demand knowledge sharing) with the cutting-edge capabilities of AR and VR (for immersive learning by doing). Of course, the human element remains crucial – technology amplifies what good training design provides. The organizations that see the best outcomes are those that thoughtfully combine these tools with clear objectives, supportive coaching, and a feedback loop to keep improving their programs.

In conclusion, using video and AR/VR to train frontline workers is a powerful way to meet the challenges of today’s workplace. It enables continuous learning on the job, prepares employees for the unexpected, and helps standardize best practices across large, distributed teams. As you consider the training needs of your own frontline staff, it may be time to pilot a video series or step into a virtual training room and experience the difference. Embracing these technologies could very well be the next big leap in equipping your frontline workforce with the skills and confidence they need to excel – both now and in the future.

FAQ

How can video-based training benefit frontline workers?

Video training is accessible, engaging, and supports microlearning, allowing frontline workers to learn quickly and reinforce skills on demand.

What are the advantages of using AR and VR for frontline training?

AR and VR provide immersive, realistic practice scenarios that improve retention, safety, and proficiency while reducing training time and errors.

What should organizations consider when implementing AR/VR training programs?

They should focus on high-quality content development, budget for equipment, manage change with training, and plan logistics for easy access.

Can AR/VR training be integrated with traditional learning methods?

Yes, a blended approach combining video, AR/VR, and traditional training often yields the best results and effectiveness.

What are some real-world examples of AR/VR in frontline workforce training?

Walmart uses VR for store scenario training, Lockheed Martin employs AR for spacecraft assembly, and UPS leverages VR for driver hazard training.

References

  1. Today’s Frontline Workers Deserve Future-Focused Training. https://www.jff.org/frontline-workers-future-focused-training-walmart/
  2. Walmart adopts virtual reality to train its workforce for Black Friday. https://www.vox.com/the-goods/2018/11/15/18092456/walmart-virtual-reality-black-friday-vr
  3. AR Is Propelling Space Manufacturing. https://www.eetimes.eu/ar-is-propelling-space-manufacturing/
  4. 28 Video Training Statistics: 2025 Data, Trends & Predictions. https://research.com/education/video-training-statistics
  5. The Effectiveness of AR and VR for Employee Training. https://hqsoftwarelab.com/blog/vr-ar-for-training/
  6. 7 Benefits of Using AR and VR Technology in Employee Training. https://www.hurix.com/blogs/benefits-of-using-ar-vr-technology-in-employee-training/
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